Prototype and Production Parts For Electronics Industry
Electronics are arguably the focal point of every aspect of our everyday lives. As customer needs continue to broaden, more electronic parts with diverse functions and design versatility have become crucial selling points. Electronics differ in function and applications; however, every customer desires ergonomic design and lightweight products for convenient use. At Premium Parts, we can help businesses meet the ever-changing needs in their markets and supply chain. We help engineers and businesses design, prototype, test, and produce user-centric final parts through our pressure die casting, injection molding, 3D printing, and CNC machining.
Working with us enables our clients to accelerate their design cycles, reduce development costs, and offer a broader range of products/SKUs to meet their target markets’ never-ending desires.
From enclosures to brackets, circuits, boards, semiconductors, and chips, Premium Parts can help you make functional parts in production-grade materials. Our low-volume production services help you make parts without minimum order quantities, while our range of finishing options will complement, beautify, and improve your parts’ functionality. Ready to make your parts? Get to the market quicker by contacting us and see how our technology-enabled and digital manufacturing solutions can help you make your parts quickly and affordably.
Common Applications For Electronics
• Board components
• Circuits and Printed Circuit Boards (PCBs)
• Knobs and dials
• Heat sinks
• Fans and extractors
• Enclosures and casings
• Buttons and switches
• Phone cases
• Mobile accessories cover
• Wearable devices
• Sensor devices
• Electronic security
• Satellite comms
• Battery components
Why You Should Work With Us
We produce 3D printed, injection-molded or CNC-machined prototypes and end-parts in as fast as 1 – 5 days. Our agile digital manufacturing services can help you invest in rapid prototypes and proceed to rapid tooling and mass manufacturing in shorter leadtimes.
• Price Quoting
Our rapid quoting helps you cut through days and weeks in wait times and leap to product development discussions in a few hours. We also include a free design-for-manufacturability analysis that will suggest design improvements for the cost-optimization and improved part functionality for your project.
• Rapid Prototyping
Our rapid prototyping service allows for quick testing, design correction, and manufacturing validation of your parts in production-grade raw materials. This enables you to test your components in real-life usage scenarios and obtain qualitative results that can be used to improve and perfect your part before final production.
• Unlimited customizations
Take advantage of 3D printing and CNC machining to make low-volume units of your parts with a wide array of bespoke options to suit the needs of your customers. Our on-demand production can help you diversify your product line and give your customers several options from which to choose.
• No Minimum Order Quantities
Whether you need one or a thousand parts, Premium Parts’s production flexibility is based on our in-house capacity and scale. We allow customers to take advantage of our low-volume production options in injection molding, CNC machining, or 3D printing to make small units of their product prototypes. We also make bridge-to-market units or mass produce their parts without overshooting their budget and compromising our cost-effectiveness.
Who Are Our Clients?
All players in the electronic industry can use our premium manufacturing services. Our most popular clients fall within:
• Smartphone manufacturing companies
• Home Electronics (electric irons, TV components)
• Electronic and motherboard manufacturers
• CPU and chipset producers
• Automotive component manufacturers
• Commercial electronics and security systems
• Computer hardware
• Power engineering companies (inverters, solar, and battery)
• Robotics and automation
• Smart home industries
Our Manufacturing Materials For Consumer and Commercial Electronics
Premium Parts can produce excellently machined, molded, or printed components from thermoplastic materials. With a breadth of engineering-grade materials to choose from, our digital manufacturing solutions can help you make parts suitable for use as end parts and functional prototypes. Thermoplastics are strong, lightweight, corrosion-resistant, and wear-resistant. They are often used in insulators and capacitor components. Some examples of our most popular thermoplastic materials for electronic component making include PEEK, ABS, PC, PVC, and more :
Choose from a wide range of elastomeric materials for injection molding, and vacuum casting. Parts made with elastomers have excellent shock and impact resistance. These parts also have an excellent cosmetic finish. Overmolding and insert molding services are also available to produce parts with varying textures for an ergonomic grip and handling.
Choose from copper, aluminum, steel and more to make electronic components that require high strength, conductivity, lightweight and easy machinability. Aluminum is used for making chassis, brackets, and enclosures. Silicon is excellent for making semiconductors and microchips.
All metal materials can be CNC machined into parts with high dimensional accuracy and tight tolerances.
Our Manufacturing Services For Electronic Applications
Use 3, 4, and 5-axis CNC. Machining services to manufacture complex, tight tolerance parts in plastic or metal materials. Our CNC machining service is fast and precise for making quality end parts or tooling parts for plastic injection molding or die casting when higher production volumes are needed.
Plastic Injection molding can make high-quality plastic parts with complex features, great detail, and attractive finishes. Our injection molding processes mold up to 1000 tons in capacities. We also have overmolding and insert molding for making composite parts with textured finished that enhance gripping and holding usages.
Use 3D printing for making high-quality functional prototypes for design validation, product testing, or communication models. Our 3D printing process for the electronic industry can work with plastic and metal materials for rapid prototyping and shortening product development cycles.
Vacuum casting uses a selection of engineering-grade silicone and elastomeric materials to make prototypes and low-volume parts with high strength, impact resistance, and cosmetic details for testing, engineering evaluation, and marketing samples.
Our pressure die casting services are the best options for making mass production volumes of your parts in metal materials. Premium Parts’ services can be used for electronic components that require tight tolerances, thin walls, and great cosmetic details.
Compliment Your Part With Our Finishing Options
Our range of production techniques can be further enhanced with our finishing services. Consumer products place a particular emphasis on cosmetic appearance and attractiveness. This is why we offer several finishing options for augmenting the surface finish of your part. Our finishes are decorative, aesthetic, and in some instances, functional. See below the list of finishing options we offer for components in the electronics industry:
• Heat treatment
• Powder coating
Ready to begin on your next project? Upload your CAD design prototype and get in touch with us. Our engineers will provide you with a free quote and design-for-manufacturability analysis to jump-start production discussions right away.