Reduce Risk, Launch Faster and Accelerate Innovation
Designing and manufacturing for different phases of the aerospace industry require a habit and addiction to perfection. The high-risk involved in every step of the project requires a quality manufacturing partner and supplier right from the onset. At Premium Parts, we understand the need for excellence in aerospace product manufacturing. This is why we put extra effort into manufacturing your parts right from material testing to time T-minus-zero.
Our volume-independent rapid prototyping and on-demand production services are excellent for high-precision parts, made to specifications, and delivered to you. Our engineers can collaborate with you through our CNC machining services, sheet metal fabrication, and 3D printing services to accelerate your product development cycle, reduce risk, and aid design validation through pilot runs, hot-fire testing, and simulated launches.
Why do Aerospace Companies Trust Premium Parts?
• Accelerated Product Development Cycles
Premium Parts has an on-demand manufacturing process that accelerates the manufacturing of aerospace components, devices, drones, and aircraft parts. Our 3D printing and Precision CNC machine services allow aerospace designers and engineers to drive product development from idea to functional prototypes in a matter of hours and arrive at final parts ready for pilot testing in as quick as 72 hours.
• DFM analysis.
Design-for-manufacturability is a very pronounced concept in aircraft and aerospace manufacturing. Our rapid quoting and pricing technology helps you cut through wait times and leap to product development discussions in a few hours. Accompanied by a free design-for-manufacturability analysis, Premium Parts will suggest critical design improvements and corrections for flight-process optimization, operational success, and enhanced part functionality.
• Rapid tooling
Make high-quality manufacturing-grade tools, fixtures, and parts within days to ensure constant workflow. Our rapid injection tooling options can help you avoid costly downtimes and deliver agility to your supply chain.
• Aerospace Materials
Material selection is crucial to flight success. Premium Parts can help you make OEM, spare parts, and aircraft components for drones, UAVs, engines, fans, gears, aircraft bodies, and more with strong but lightweight materials like Aluminum, Titanium, Stainless steel, Delrin, Cobalt chrome, Inconel, and more.
• User-specific Customization
From Space shuttles to Private jets and Everyday Business/First class cabin sections, our digital manufacturing solutions like 3D printing and CNC machine services have been optimized to meet your end-users’ demands. This allows an array of finishing techniques for high customization and personalization to the taste of each client, business, and customer(s).
• Quality Guaranteed
At Premium Parts, ours is a guarantee of quality. Our one-stop-shop services mean that your parts are made in-house from start to finish.
What Can We Make For You?
Our rapid prototyping and on-demand manufacturing techniques for the aerospace industry can be used for the following:
• Interior parts
o Cockpit components and dashboard interface
o Panels and finishes
o Fastening items
o Bezels, handles, brackets
o Chassis and enclosures
o Air conditioning systems and air ducts
o Ergonomic Aircraft seats and frames
• Exterior parts
o Munitions hoist components
o Aerospace couplers
o Tire parts
• Mechanical and Electrical components
o Transmission components
o Fuel and other pumps
o Fit check gauges
o Flow components
o Liquid and gas flow components
o Radar systems
o Fans and rotor blades
o Main rotor hub
o Missile components
o Engine components
• Rapid tooling
o Custom tools suited for specific/one-off repair tasks.
o OEM-substitute parts to prevent costly downtimes.
o Quick aircraft components to augment just-in-time manufacturing
• Complex parts
o Aircraft components with complex and intricate geometries
The Clients We Serve
The aircraft and aerospace industry is broad, with many players in the value chain. At Premium part, our range of aerospace manufacturing services can serve and meet the needs of these players:
• Aircraft manufacturers
• OEM part manufacturers
• Aircraft infrastructure companies
• Drone manufacturers
• Aircraft maintenance and servicing engineering companies
• Aircraft design studios
• Spacecraft manufacturers
• Avionics companies
• Aftermarket part suppliers
• Defense and military companies
• Aerospace engineering hubs
• Space shuttle companies
• Regulatory and aviation authorities
Aerospace Manufacturing Materials
Titanium is popular in aircraft and aerospace because of properties like corrosion resistance, thermal expansion, and a high strength-to-weight ratio. It is easily machined, making it the perfect candidate for sheet metal, 3D printing, and CNC machining services. Titanium serves armor, airframes, and other structural purposes in the aerospace industry.
Aluminum is corrosion-resistant, lightweight, strong, and very machinable. It is excellent for making brackets and housing that will be under the pressure of the high load. Aluminum is widely used in the aircraft industry for its strength-to-weight ratio, helping engineers manage fuel efficiency.
Elastomers like liquid silicone rubber are excellent for rapid prototyping, lens, and lighting applications in aircraft and automobiles. Elastomers are used in the industry for fuel and oil resistance applications. Because of their mechanical properties, elastomeric materials are suitable for high-temperature, self-lubricating, and high-performance applications within engines, bearings, and transmission components.
Inconel is a 3D-printed material used for high-temperature mechanical applications in making aerospace components and rocket engine parts.
• Stainless steel
Stainless steel is used in the aerospace industry for its well-known strength. It is also corrosion-resistant, durable, and suitable for use in harsh work environments. Steel also has excellent mechanical attributes and can be machined, or 3D printed.
• Nickel alloys
Nickel alloys have high strength, low thermal expansion, electrical resistance, and memory hysteresis. They are used to meet the defense needs and applications within the aerospace industry.
• Other metals and alloys
Other metal alloys of cobalt-chromium, brass, steel, and more are also available for high-performance, precision machining and tight tolerance applications in the aerospace industry.
Thermoplastic materials like ABS, Delrin, Nylon, PEEK, PP, PTFE, PMMA, PC, and more are all available in CNC machining, high-quality parts for prototyping or end-use in the aerospace industry.
Our Automotive Manufacturing Services
Leverage high-speed 5-axis CNC machining operations for making intricate aerospace components and parts in metal and plastic materials. Our CNC machining is also excellent for finishing and adding details to your part.
We use pressing, bending, forming, and more sheet metal processing options to make lightweight parts that match the aerospace industry’s demands. Our sheet metal parts are durable, strong, and safe for airspace uses. We can process aluminum, titanium, stainless, and carbon steel for aerospace applications such as wings, body components, blades, and fans.
Plastic Injection molding is used to make plastic parts in significantly high volumes. At Premium Part, we can produce high-quality injection-molded parts with several resins. This allows you to select the best material option based on your part’s mechanical and cosmetic needs. Our injection-molded aerospace components can also be insert-molded, reaction-molded, and overmolded.
3D printing can be used for low-volume production, 3D prototyping, and rapid tooling. At Premium Parts, we can use additive manufacturing to create complex parts and lower the number of part components in an assembly or manipulate part design for stronger parts that are lightweight.
Polyurethane vacuum casting is suitable for manufacturing low-volume prototypes in production-grade materials. It is affordable and straightforward as tooling costs are low. It is particularly useful for interior components of aircraft, where parts with great cosmetic details are required.
Pressure die castings can be used to make excellent aerospace and aircraft components with a great cosmetic finish, dimensional accuracy, and cost-effectiveness. Pressure die casting can also achieve complex geometries, thin-walls and work with many options of metal and metal alloys
Compliment Your Part With Our Finishing Options
Our range of production techniques for the aerospace industry can be further enhanced with our finishing services. We understand the need to compliment part quality with cosmetic excellence. This is why we offer many finishing options for augmenting the surface finish of your part. Our finishes are decorative, aesthetic, and in some instances, functional. See below the list of finishing options we offer for your aircraft components and aerospace parts:
• Heat treatment
• Powder coating
Counting Down to Launch Together
Ready to begin your next project? Working with us will help you accelerate your aerospace prototype and part manufacturing. Our expert engineers will send you suggestions on how best your design can be optimized for cost-effectiveness and ease of production. At Premium Parts, we understand the stringent need for dimensional accuracy and tight tolerances. We invite you to exploit our high quality, shorter product development cycles, and production volume flexibility to drive your project from concept to time T-zero and blast-off.